Circle R Beef Inc.
Est. #9133  ·  Production Platform
JM
J. Martinez  ·  Office Mgr
Live View — May 27, 2026

Command Center

Real-time snapshot of every active production lot, order status, and inventory alert across the facility — updated as floor staff confirm each stage hand-off.

Active Lots
7
Across 5 stages today
Orders This Week
14
11 confirmed  ·  3 at risk
Inventory Alerts
3
2 critical shortfalls
On-Time Rate (30d)
94%
17 of 18 orders fulfilled
Production Stage Summary
StageActive LotsPending Action
1 · Receiving → Pre-Processing0
2 · Raw Room Processing2Sign-off needed
3 · Oven / Cook CCP 1B 1 Temp verify overdue
4 · Blast Freeze CCP 2B 2 Overnight review pending
5 · Pre-Pack Inspection0
6 · Blue Room Packaging1
7 · Pre-Ship Staging1
8 · Shipping0
Active Alerts
Paprika — Critical Shortfall
2.3 lbs on hand · 8.0 lbs needed for week's orders · Reorder required immediately
Brown Sugar — Below Par Level
12.0 lbs on hand · 15.5 lbs committed this week · 3.5 lb shortfall
CCP 1B Temp Verification Overdue
Lot #CRB-2026-0527-003 (Pulled Pork) · Cook cycle completed 47 min ago · Sign-off required now
Sysco Order SC-88210 — At Risk
200 cs Beef Brisket · Ships 05/29 · Paprika shortfall may impact fulfillment · 2-day SPS window
Recent Activity
R. Torres confirmed hand-off: Lot #CRB-2026-0527-001 (Beef Brisket) moved to Stage 4 — Blast Freeze. M. Chen co-signed (2-person control).
Today, 11:42 AM
📦
S. Williams received PO #PO-2026-0522-04: 600 lbs Pork Loin from Smithfield Foods. Invoice matched. Lot #PL-44128 logged to inventory with photo documentation.
Today, 9:15 AM
System alert: Paprika inventory dropped below par level (threshold: 5.0 lbs). Current on-hand: 2.3 lbs. Week's committed usage: 8.0 lbs. PO-2026-0527-02 created automatically.
Today, 8:50 AM
📋
J. Martinez completed Friday order review. 14 orders acknowledged via SPS Commerce. 3 flagged at risk. Invoices auto-generated for 11 confirmed orders (total est. $48,200).
Yesterday, 2:30 PM
📤
J. Martinez + M. Chen completed pre-shipment sign-off (2-person). Lot #CRB-2026-0524-008 (42 cs Corned Beef) shipped to PFG Dallas. Tracking: 1Z8427X00308. Invoice INV-PFG-882029 finalized at catch weight.
Yesterday, 7:05 AM
Order Management

Weekly Order Dashboard

Unified view of all orders from SPS Commerce (EDI) and direct channels. Supports the Friday review workflow — acknowledge confirmations, flag at-risk orders, and notify SPS Commerce before the window closes.

Week of May 27
14
9 via SPS Commerce · 5 direct
Confirmed
11
Invoices auto-generated
At Risk
3
SPS window: 2 days remain
Total Est. Catch Weight
14,280
lbs committed this week
Orders — Week of May 27, 2026
Friday Review Mode SPS Commerce: synced 8:47 AM
Order # Customer Product Cases Est. Weight Ship Date Channel Status
PFG-882031 Performance Food Group Precooked Mojo Pork Roast 400 2,400 lbs 05/30/26 EDI ✓ Confirmed
PFG-882032 Performance Food Group Precooked Beef Brisket 250 2,000 lbs 05/30/26 EDI ✓ Confirmed
SC-88210 Sysco Precooked Beef Brisket 200 1,600 lbs 05/29/26 EDI ⚠ At Risk
SC-88211 Sysco Precooked Mojo Pork Roast 180 1,080 lbs 06/02/26 EDI ✓ Confirmed
USF-22109 US Foods Seasoned Roast Beef 150 600 lbs 06/01/26 EDI ✓ Confirmed
USF-22110 US Foods Smoked Chicken Breast 5lb 200 1,000 lbs 06/03/26 EDI ⚠ At Risk
DIR-0527-01 Hilton Hotels Regional Precooked Beef Brisket 80 640 lbs 05/28/26 Direct ✓ Confirmed
DIR-0527-02 Regional BBQ Chain Precooked Mojo Pork Roast 120 720 lbs 05/31/26 Direct ⚠ At Risk
DIR-0527-03 Stadium Catering Co. Precooked Mojo Pork Roast 60 360 lbs 06/04/26 Direct ✓ Confirmed
Friday Review — SPS Commerce Actions Required
Notification window closes in 2 days

3 orders cannot be fulfilled as-is. Select how to respond before the SPS Commerce window closes — partial fulfill or notify of non-fulfillment.

OrderCustomerRoot CauseAction
SC-88210 Sysco Paprika shortfall — 3 lbs short for this order's ingredient profile
USF-22110 US Foods Raw poultry PO not yet received — supplier ETA 05/29, ship date 06/03
DIR-0527-02 Regional BBQ Chain Paprika shortfall — affects approx. 60 of 120 cases
Production Workflow

8-Stage Production Pipeline

Every batch and pallet tracked through each stage with mandatory hand-off confirmation, user attribution, and timestamp. CCPs require temperature verification with two-person sign-off. Click any lot card to view details or confirm a hand-off.

Process Flow — HACCP-Aligned
1
Receiving Pre-Process
2
Raw Room Processing
3
Oven / Cook CCP 1B
4
Blast Freeze CCP 2B
5
Pre-Pack Inspection
6
Blue Room Packaging
7
Pre-Ship Staging
8
Shipping
Complete Active lots CCP — Critical Control Point
Filter by Product
2 · Raw Room Processing 2
CRB-2026-0527-002
Precooked Mojo Pork Roast
PFG-882031 · Performance Food Group
480 lbs · Injection + Tumbling · Started 9:30 AM
Sign-off needed →
CRB-2026-0527-006
Precooked Beef Brisket
DIR-0527-01 · Hilton Hotels
320 lbs · Tumbling only · Started 10:15 AM
3 · Oven / Cook CCP 1B
CRB-2026-0527-003
Precooked Mojo Pork Roast
PFG-882031 + SC-88211 (multi-customer)
560 lbs · 14 racks · Cook started 10:00 AM
⚠ Temp verify overdue
4 · Blast Freeze CCP 2B
CRB-2026-0527-001
Precooked Beef Brisket
PFG-882032 · Performance Food Group
400 lbs · Entered 8:15 AM · 3h 27m elapsed
Overnight review pending
CRB-2026-0526-004
Seasoned Roast Beef
USF-22109 · US Foods
280 lbs · Entered 11:00 PM (5/26)
Cooling confirmed ✓
6 · Blue Room Packaging 1
CRB-2026-0525-005
Precooked Mojo Pork Roast
SC-88211 · Sysco
38 of 60 cases · SKU: G10-882041-PP6-SC
Customer-Specific Repkg
7 · Pre-Ship Staging 1
CRB-2026-0524-007
Seasoned Roast Beef
USF-22109 · US Foods
42 cases · 3 pallets · Ready 06/01
Pallet labels printed ✓
8 · Shipping 0
No active loads
✓ Shipped Today
CRB-2026-0524-008 · Seasoned Roast Beef 42 cases · PFG Dallas Tracking: 1Z8427X00308 Delivered
Purchasing & Inventory

Inventory & Materials

Real-time view of raw product and ingredients across all facility locations, automatically cross-referenced against this week's committed orders. Shortfalls surface before production begins — not after.

Raw Product Inventory
ProductOn HandCommittedAvailable
Pork Loin
Lot #PL-44128 · Smithfield · Exp 06/03
600 lbs400 lbs +200
OK
Beef Chuck
Lot #BC-7792 · Heritage Farms · Exp 06/05
440 lbs480 lbs -40
PO pending
Pork Butt
Lot #PB-3301 · Smithfield · Exp 06/07
820 lbs600 lbs +220
OK
Corned Beef (pre-brined)
Lot #CB-1102 · National Beef · Exp 06/02
180 lbs120 lbs +60
OK
Ingredient & Spice Inventory
IngredientOn HandNeeded (wk)Available
Paprika
Lot #SP-2241 · Par: 5 lbs
2.3 lbs8.0 lbs -5.7
Critical
Brown Sugar
Lot #SP-1182 · Par: 15 lbs
12.0 lbs15.5 lbs -3.5
Low
Garlic Powder
Lot #SP-1190 · Par: 10 lbs
28.0 lbs12.0 lbs +16.0
OK
Black Pepper
Lot #SP-1201 · Par: 8 lbs
22.5 lbs9.0 lbs +13.5
OK
Curing Salt (Kosher)
Lot #SP-0882 · Par: 20 lbs
55.0 lbs22.0 lbs +33.0
OK
Liquid Smoke
Lot #SP-2019 · Par: 2 gal
4.2 gal1.8 gal +2.4
OK
Open Purchase Orders
PO #SupplierItemsTotalExpected ArrivalStatusCreated By
PO-2026-0527-01 Heritage Farms Beef Chuck 200 lbs $840 05/28/26 In Transit J. Martinez
PO-2026-0527-02 Spice World Supply Paprika 10 lbs · Brown Sugar 20 lbs $124 05/28/26 Awaiting Confirm J. Martinez
PO-2026-0522-04 Smithfield Foods Pork Loin 600 lbs $2,100 05/27/26 Received ✓ S. Williams
Traceability & Audit

Lot Traceability

Full audit trail from raw material receipt to final shipment for any lot. Every stage hand-off recorded with user ID, timestamp, and optional photo. Supports rapid recall and USDA audit response. Records retained minimum 3 years.

Lot Summary
Lot CodeCRB-2026-0524-008
ProductSeasoned Roast Beef
Customer OrderPFG-882029 · Performance Food Group
Cases Produced42 cases
Total Weight (catch)168.4 lbs (avg 4.01 lbs/case)
Shipped ToPFG Dallas Distribution Center
StatusDelivered
Raw Materials Traceability Chain
Raw BeefLot #CB-1089 · National Beef · Rcvd 05/22
Curing SaltLot #SP-0882 · Spice World · Rcvd 05/15
Brown SugarLot #SP-1182 · Spice World · Rcvd 05/15
Black PepperLot #SP-1201 · Spice World · Rcvd 05/15
Packaging (Roll Stock)Lot #PKG-4420 · Rcvd 05/10
Full Stage Audit Trail — CRB-2026-0524-008
May 22, 2026 · 8:14 AM
Stage 1 — Receiving & Pre-Processing
480 lbs Beef Chuck (Lot #CB-1089) received from National Beef against PO-2026-0519-02. Invoice matched. Product inspected — no damage noted. Lot code and expiration date (06/12) logged to inventory in real time.
✍ S. Williams — Receiver sign-off
📷 3 photos attached
May 23, 2026 · 7:45 AM
Stage 2 — Raw Room Processing (Injection + Tumbling)
Corned beef ingredient profile #IP-0017 loaded per customer spec. Curing brine prepared from Lots #SP-0882, #SP-1182, #SP-1201. Beef injected at 10% pump rate, tumbled 4 hrs at 4°C. Pump sheet #PS-0523-03 recorded with all ingredient lot codes.
✍ R. Torres — Processing lead
📄 Pump sheet #PS-0523-03
May 23, 2026 · 2:10 PM
Stage 3 — Oven / Cook  CCP 1B
Cook cycle initiated. 12 racks loaded. Three stick probes placed per HACCP protocol: 168°F, 171°F, 169°F — all above the 160°F minimum requirement. Product cleared for blast freeze. Labels applied per order type before transfer.
✍ R. Torres — CCP primary sign-off
✍ M. Chen — 2nd approver (2-person control)
🌡 168°F / 171°F / 169°F
May 24, 2026 · 7:00 AM
Stage 4 — Blast Freeze / Overnight Cooling Review  CCP 2B
Overnight cooling review completed. Product entered blast cooler at 145°F at 6:15 PM (5/23). Required: reach 40°F within 6 hours. Achieved: 38°F at 11:45 PM (5.5 hrs). Benchmark met. Probe remained in product throughout blast freeze cycle.
✍ M. Chen — CCP 2B overnight review
✍ J. Martinez — 2nd approver
🌡 38°F at 11:45 PM (5.5 hrs)
May 25, 2026 · 8:00 AM
Stage 6 — Blue Room Packaging
42 cases packaged. Product type: Seasoned Roast Beef. SKU: G10-441892-CB4-PFG (G10 segment per PFG registration; right segment: lot code + Circle R internal ID). Scale zeroed with correct box/packaging. Average case catch weight: 4.01 lbs. Purpose: Customer-Specific Repackaging (PFG).
✍ T. Reyes — Packaging lead
⚖ Avg catch weight: 4.01 lbs/case
May 26, 2026 · 4:30 PM
Stage 7 — Pre-Ship Staging
3 pallets built per pick ticket PT-2026-0526-002. Cases organized by customer (PFG Dallas). Mixed pallet support N/A for this lot. Pallets moved to shipping cooler to await loading.
✍ T. Reyes — Staging confirmed
May 27, 2026 · 7:05 AM
Stage 8 — Shipped ✓
Load verified against PFG-882029 and pick ticket PT-2026-0526-002. 3 pallets / 42 cases loaded. Tracking number 1Z8427X00308 entered. Carrier: Circle R internal freight (4 pallets threshold met). Freight cost: $380 applied to invoice. Invoice INV-2026-0527-PFG-882029 finalized at catch weight.
✍ J. Martinez — Pre-shipment sign-off
✍ M. Chen — 2nd approver (2-person control)
📷 5 load photos attached
📄 Invoice INV-2026-0527-PFG-882029
Lot Detail

Recall Scope Analysis

Raw Material Lot #CB-1089 — All Affected Lots

All finished-good lots that used raw material from Lot #CB-1089 (Beef Chuck · National Beef · Received 05/22/2026). This represents the full recall scope for that material.

Lot CodeProductCasesCustomerStatus
CRB-2026-0524-008Seasoned Roast Beef42PFG DallasShipped — tracked
CRB-2026-0524-009Precooked Beef Brisket28PFG DallasShipped — tracked
CRB-2026-0526-011Precooked Beef Brisket35US FoodsCooler — not shipped
Total affected: 105 cases across 3 lots. 70 cases shipped to 2 customer locations. 35 cases still on-site and can be held immediately. Full recall documentation available for export.
Select Your Stage
Circle R Beef Inc. · Est. #9133
--:-- --
I am working at…
Stage 1
Receiving & Pre-Processing
0 active lots
Stage 2
Raw Room Processing
2 active lots
Stage 3
Oven / Cook
CCP 1B
1 overdue
Stage 4
Blast Freeze / Cooling
CCP 2B
Stage 6
Blue Room Packaging
1 active lot
Stage 7
Pre-Ship Staging
1 active lot
Stage 8
Shipping
0 active lots
Inbound — Check Against PO
PO Number PO-2026-0527-01
Supplier Heritage Farms
Expected Beef Chuck 200 lbs
Invoice # HF-88441
Received Items — Tap to Verify
Beef Chuck
200 lbs · Lot #BC-7793 · Exp 06/08/26
Invoice Verified
HF-88441 matches PO · $840.00
Condition Check
Product undamaged, temp maintained, packaging intact
Photo Documentation
📷  Attach Photo(s)
Sign-Off
SW
S. Williams
Receiver · Current User
Ingredient Pull
Lot #CRB-2026-0527-002 · Precooked Mojo Pork Roast · Profile #IP-0041
Paprika
Lot #SP-2241 · On hand: 2.3 lbs ⚠ Low
lbs required
Brown Sugar
Lot #SP-1182 · On hand: 12.0 lbs
lbs required
Garlic Powder
Lot #SP-1190 · On hand: 28.0 lbs
lbs required
Black Pepper
Lot #SP-1201 · On hand: 22.5 lbs
lbs required
Liquid Smoke
Lot #SP-2019 · On hand: 4.2 gal
gal required
Confirmed